Perry High School Unveils a State-of-the-Art Welding Lab
In Lake County, Perry High School unveils a state-of-the-art welding lab that advances career technical training for students. The renovation included an advanced ventilation systems and ten new welding machines. Technical and aesthetic updates modernized the space, further expanding the capabilities of students interested in metalwork. The project was partially funded by an Ohio Workforce Improvement Program (IWIP) grant. It will prepare Perry High School students to be competitive members in the in-demand job market after graduation.

Perry High School Unveils a State-of-the-Art Welding Lab

Perry Local Schools in Lake County opened its newly renovated 2,400 SF welding lab in the fall of 2024. This $600,000 upgrade is partially funded by an Ohio Workforce Improvement Program (IWIP) grant and dramatically expands the school’s Career Technical Education welding space, providing students with access to modern equipment, advanced ventilation systems, and ten new welding machines, a fivefold increase from the previous space. The space also features a plasma cutter and a range of other metalworking tools, enabling students to earn valuable industry accreditations in materials manufacturing.

Considering the demand for CTE education across Ohio, this lab encourages students to explore the trades and connects them to professionals in the industry.

Perry High School Unveils a State-of-the-Art Welding Lab

Improving the Existing Perry Welding Lab

The project revitalized the existing space, transforming it into a cutting-edge welding facility. Modern welding systems were installed in partnership with Lincoln Electric, complete with spark protection and draft control. A new, advanced ventilation and extraction system was installed, including an enclosure, tank yard, and comprehensive controls to keep students safe while working and filtering particulates from the air.

Ryan Schmit, Project Manager for ThenDesign Architecture, reflected on the changes in the space, “This was an excellent modernization of the existing space. We took something 25 years old, with antiquated equipment, and brought it to a completely new level.”

The school’s forge was enhanced when the former CAD Lab, adjacent to the workshop, was transformed into a form prep room. Students could now prepare castings while maintaining a visual connection with the workspace. The process of using the forge first requires students to pack boxes with specialized sand while placing a mold within. They then pour molten metal into the resulting form, which cools and solidifies into their object.

Additional renovations to the workspace included a fresh coat of paint, and the existing epoxy floor was ground into a smooth surface and polished to ensure durability and functionality. In addition to incorporating existing metalworking tools into the space, a large plasma cutter was added. Lincoln Electric provided the welding equipment and extraction system.

The Welding Lab Before the Renovation

Extraction and Ventilation Systems

An advanced ventilation system was installed to eliminate dust from the interior environment, trapping particulates safely within drum systems. The ductwork is designed to prevent this accumulation, while a spark arrestor in the ceiling safely catches these sparks to prevent fires. The system filters out hazardous dust, ensuring environmental safety.

Design Schedule Challenges

As an architect who frequently designs CTE spaces, Ryan sees an expanded desire for these programs. “Career Technical Education is growing across the country. If you talk to the school districts in Northeast Ohio, there are huge waiting lines to get into these programs.”

“We took their existing space, modernized it, and allowed them to greatly expand a program they had a lot of demand for,” Ryan said.

Since an IWIP grant partially funded the project, there were restrictions on when money could be spent on the project. This fact, coupled with supply chain issues, necessitated a very tight design timeline. To mitigate these issues, the team procured electrical components almost a year in advance and compressed the design timeline to comply with Ohio grant requirements. The construction was completed over the summer in two and a half months to minimize disruption to building occupants.

After completing this, the district could expand its welding program, partner with Lake Erie College to offer college credit and welding certifications and enroll more students in the program’s history in a healthier, well-ventilated environment.

The Welding Lab in Action

Successful Project

The project’s success stemmed from the design team’s ability to leverage grant funding, expedite the design process, and proactively address supply chain challenges. The collaboration between the district’s vision, contractors, and suppliers ensured the project’s successful completion.

"It's a big deal, and when you see before and after pictures. It's staggering."
Ryan Schmit
Project Manager
Ryan Caswell

Ryan Caswell

Communications

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Ryan Caswell

Ryan Caswell

Ryan is a communications specialist who is passionate about using digital media to further the goals of organizations and communities in Northeast Ohio. With a background in construction and a degree in architecture, he spent over a decade in corporate video production and brings this mindset to videography, editing, photography and content marketing. He is passionate about supporting the arts, and can be found hiking in the parks system.